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TDABC & Cost Management

TDABC Process Design

TDABC PROCESS DESIGNModel the process, capture the truth.The methodology for building a Time-Driven Activity-Based Costing model that captures real complexity and stays maintainable.DIMENSION 05 / 07PROFITABILITY HEALTH CHECKTIME EQUATIONT = a + b·X1 + c·X2 …setup · per-line · per-rush · per-variantFig. 05 - Time equationTDABCDefinitionWhat is TDABC Process Design?TDABC Process Design is the methodology […]

TDABC PROCESS DESIGN

Model the process, capture the truth.

The methodology for building a Time-Driven Activity-Based Costing model that captures real complexity and stays maintainable.

DIMENSION 05 / 07PROFITABILITY HEALTH CHECK
TIME EQUATIONT = a + b·X1 + c·X2setup · per-line · per-rush · per-variant
Fig. 05 - Time equationTDABC
Definition

What is TDABC Process Design?

TDABC Process Design is the methodology for building a Time-Driven Activity-Based Costing model. It involves mapping your processes into resource groups (cost pools), defining time equations that capture how long each activity takes under different conditions, and connecting this to financial data to produce cost rates.

Why it matters

Good design beats raw detail.

The quality of your TDABC model depends on the quality of its process design. A well-designed model captures real complexity - different customer types, service variants, order characteristics - while remaining maintainable. A poorly designed model is either too simple to be actionable or too complex to sustain.

Maturity Levels

Where does your organisation stand?

Level 1
01
No Model

No formal cost model. Costs allocated by simple rules or not at all.

Level 2
02
Basic ABC

Activity-based model with fixed cost drivers. Doesn't capture process complexity.

Level 3
03
TDABC Prototype

Time equations defined for main processes. Model covers major cost pools.

Level 4
04
Full TDABC

Complete TDABC model with capacity costing, scenario analysis, and regular refresh cycle.

How to improve

Three moves toward a working model.

01
Map Your Processes

Identify all major processes and the resource groups that perform them. Define the scope - which products, customers, and activities are in scope for the first model.

02
Write Time Equations

For each process, write a time equation: T = a + b·X1 + c·X2… that captures how time varies with order characteristics, customer type, or service complexity.

03
Calculate Cost Rates

Divide the cost of each resource group by its practical capacity. Apply rates to time equations to produce cost-per-transaction for each scenario.

Comparing approaches

Overhead, ABC, or TDABC?

MethodProcess Complexity CapturedScalable UpdatesCapacity Visibility
Simple Overhead Allocation
Traditional ABC
TDABC with Time Equations
Strong~PartialWeak
FAQ

Frequently asked questions.

What is a time equation in TDABC?
A time equation expresses the time required to perform an activity as a function of its characteristics: T = 5 + 3·[if_rush_order] + 2·[number_of_lines]. This allows a single equation to capture dozens of process variants without creating separate cost pools for each.
How many cost pools should a TDABC model have?
A first TDABC model typically has 10-30 cost pools covering the major departments or functions. Granularity should reflect decision relevance - more detail where cost complexity is highest.
How long does it take to build a TDABC model?
A focused TDABC implementation with a clear scope typically takes 6-12 weeks from kick-off to first results. CostCtrl is designed to accelerate this process significantly.
Can TDABC work in service businesses?
TDABC was originally developed for manufacturing but has proven especially powerful in service businesses - banking, professional services, healthcare, logistics - where overhead is high and cost complexity is significant.
What is practical capacity in TDABC?
Practical capacity is the time a resource is actually available for productive work, after breaks, training, maintenance and idle time - typically around 80-85% of theoretical capacity. It matters because the capacity cost rate is total cost divided by practical capacity, not by paid hours. Dividing by practical capacity means unused capacity shows up as a separate cost rather than being hidden in product costs, which is one of TDABC's most useful outputs. Our capacity utilisation page explains how to set and use it.
How do I calculate the capacity cost rate?
The capacity cost rate is the total cost of a resource group divided by its practical capacity in minutes. Add up everything that resource costs - salaries, social charges, supervision, space, equipment - then divide by the minutes it is genuinely available to work, usually 80-85% of theoretical hours. The result is a cost per minute that every time equation multiplies against. Using practical rather than theoretical capacity is what surfaces the cost of unused capacity instead of burying it in unit costs.
Public evidence

What buyers are writing down this quarter

Evidence reviewed 6 August 2026. Each item below is quoted from the company’s own published statement and links to it. None of these companies is a client of Cost and Profitability Consulting, and nothing here is a comment on how any of them is run.

  • Balanças Marques (Portugal, 25 July 2026): posted a Controller Financeiro vacancy in Braga whose first listed task is to design and implement a product costing system with clear identification of margins and cost drivers. Source
  • Oliveiras, S.A. (Portugal, 24 July 2026): posted a controller vacancy in Leiria requiring the organisation of general and analytical accounting, cost centre management and profitability analysis. Source
  • DST Group (Portugal, 26 July 2026): posted a site cost controller vacancy in Lisbon covering the recording and control of contract costs and inventories. Source
  • Costa Food Group (Spain, 13 July 2026): posted a Controller de Costes Logísticos vacancy in Sollana, Valencia, covering logistics cost budgeting, variance analysis, route and centre profitability and ERP input. Source

These are job adverts, which makes them the most honest design brief available: they are written by the person holding the budget, before anyone has had to defend a decision. Read together they describe the same first ninety days. Not a report pack, and not a system. A costing structure with named drivers, and enough process design behind it that the second month can be compared with the first.

References

Sources

Canonical works behind this method. Each opens in a new tab.

  1. Paper
    Time-Driven Activity-Based CostingKaplan, R. S. & Anderson, S. R. (2004). Harvard Business Review 82(11).
    The founding article defining TDABC and its two-parameter model.
  2. Book
    Time-Driven Activity-Based Costing: A Simpler and More Powerful Path to Higher ProfitsKaplan, R. S. & Anderson, S. R. (2007). Harvard Business School Press.
    Book-length treatment of TDABC with implementation cases.
  3. Book
    Cost & Effect: Using Integrated Cost Systems to Drive Profitability and PerformanceKaplan, R. S. & Cooper, R. (1998). Harvard Business School Press.
    Comprehensive framework linking ABC to product and customer profitability.
  4. Paper
    Cost modeling in logistics using time-driven ABC: Experiences from a wholesalerEveraert, P., Bruggeman, W., Sarens, G., Anderson, S. R. & Levant, Y. (2008). International Journal of Physical Distribution & Logistics Management 38(3).
    Peer-reviewed real-company time equations validating the method in logistics.
  5. Paper
    Measure Costs Right: Make the Right DecisionsCooper, R. & Kaplan, R. S. (1988). Harvard Business Review 66(5).
    Seminal argument that averaged overhead distorts true product and customer cost.
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Cost and profitability practitioner for 25+ years. Lectured alongside Professor Robert S. Kaplan at the CFO conference in Amsterdam (2009).

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Reviewed by

Miguel Guimarães

Founding Partner, Cost and Profitability Consulting

More than 150 Time-Driven ABC engagements across 11 sectors since 2010, working within the Kaplan and Anderson framework.

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Most read
  1. 1Time Driven Activity Based Costing
  2. 2Cost-to-Serve Analysis
  3. 3The Whale Curve
  4. 4TDABC vs ABC
  5. 5Make-or-Buy and Relevant Costs
  6. 6Cost-Volume-Profit (CVP) and Break-Even Analysis
  7. 7Customer Profitability Analysis
  8. 8Methods & Frameworks: how we cost, defensibly
  9. 9TDABC for Financial Services
  10. 10How to calculate cost to serve, step by step